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Metal Coating Calculator

Calculate metal coating coverage, costs, and materials for industrial metal coating applications. Get accurate estimates for all metal types with professional industrial coating calculations.

Calculator

Different metals require specific primers and coating systems

sq ft

Total surface area to be coated in square feet

Surface condition determines preparation requirements

Environment determines coating system requirements

Select coating system based on performance requirements

Proper surface preparation is critical for coating performance

Primer selection depends on metal type and environment

More coats provide better protection in harsh environments

Application method affects coverage rates and finish quality

Thicker coatings provide better protection but cost more

Temperature requirements affect coating selection

Chemical resistance requirements affect coating selection

$

Industrial coatings range from $50-300+ per gallon

$

Industrial coating labor typically $60-150/hour

Pro Tips

  • Proper surface preparation is 80% of coating performance
  • Use SSPC or NACE standards for surface preparation specifications
  • Environmental conditions during application affect coating quality
  • Consider coating system compatibility when using multiple products
  • Measure dry film thickness to ensure proper coverage
  • Follow manufacturer's recoat windows for multi-coat systems
  • Document surface preparation and application for warranty purposes