Back to CalculatorsIndustrial Coating

Polyurethane Coating Calculator

Calculate polyurethane coating requirements, costs, and specifications. Get accurate estimates for all polyurethane coating projects with professional polyurethane coating calculations.

Calculator

Polyurethane type determines performance characteristics and durability

Application purpose determines formulation and performance requirements

Substrate material affects adhesion and preparation requirements

Performance requirements determine polyurethane formulation

Exposure environment affects coating selection and performance

Application method affects material consumption and finish quality

Surface preparation level affects adhesion and performance

Coating system determines number of coats and performance level

sq ft

Total surface area to be coated

mils

Required dry film thickness per coat

coats

Number of polyurethane coats required

%

Volume solids content of the polyurethane

%

Application transfer efficiency

hours

Working time after mixing (for 2-component systems)

hours

Maximum time between coats

days

Time to achieve full cure

°F

Temperature during application

%

Relative humidity during application

$/gallon

Cost of polyurethane coating per gallon

$/gallon

Cost of catalyst or hardener per gallon

$/gallon

Cost of thinner per gallon (if required)

$/hour

Labor rate per hour

hours

Time required for surface preparation

hours

Time required for coating application

$

Cost of equipment, tools, and supplies

Pro Tips

  • Polyurethane coatings provide excellent UV and weather resistance
  • Aliphatic polyurethanes offer superior color and gloss retention
  • Proper mixing ratios are critical for two-component systems
  • Temperature and humidity affect cure time and performance
  • Recoat windows must be observed for proper adhesion
  • Surface preparation is crucial for long-term performance
  • Consider pot life limitations when planning application