Thermal Spray Coating Calculator

Calculate thermal spray coating quantities, costs, and project timelines for plasma spray, HVOF, arc spray, and flame spray applications. Get accurate estimates optimized for industrial, aerospace, automotive, marine, and power generation components.

Step 1 of 5: Component Information20% Complete

Component Information

Tell us about the component to be coated

Component Type *

Component type affects coating requirements and specifications

Component Size *

Size category affects handling and processing

Surface Area (sq ft) *

Total surface area to be coated

Thermal Spray Coating Information

Thermal spray coatings are applied by heating material (powder or wire) to a molten or semi-molten state and propelling it onto a prepared surface. These coatings provide wear resistance, corrosion protection, thermal barriers, and dimensional restoration for components across various industries.